Rusty Saves the Day is a fan-fiction Australian Thomas VHS idea made by DisneyLover89, inspired by the existing DVD release from 2007. It was released on 10 June 2004 by ABC Video and Roadshow Entertainment, and contains the remaining 8 episodes of Season 6.
- Rusty Saves the Day
- It's Only Snow
- Jack Jumps In
- Gordon Takes a Tumble
- Buffer Bother
- Toby Had a Little Lamb
- Edward the Very Useful Engine
- Faulty Whistles
- Rusty at the level crossing from "Rusty Saves the Day"
- Jack from "Jack Jumps In"
- Edward and Gordon from "Edward the Very Useful Engine"
- "Thomas, Percy & the Squeak" and "Dunkin' Duncan" are not included because they are featured on ABC for Kids: Just for Fun.