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- Captain Crunch - Diesel 10/Diesel/Thomas/Toby/James/Stepney/Donald/Douglas/Bluenose (from TUGS)/Derek/Boco
- Toby - Diesel/James/Thomas/Emily/Molly/Percy
- Soogies - Duck and Oliver/Thomas and Percy/Splatter and Dodge/Diesel 10 and D261/Diesel and Dennis/Donald and Douglas/Bill and Ben/BoCo and Derek/Billy and Whiff/Horrid Lorries and Toby/Henry and James/Spencer and Stepney/Stanley and Ivo Hugh
- Robot - Thomas/Arry/Bert/The Barber/James/Percy/Donald/Douglas/James/Rusty/Bulstrode/Diesel/Diesel 10/Diesel 11/Diesel 12/Diesel 13/Diesel 14/Old Stuck Up/The Foreign Engine
- Jimmy - Percy/Jack
- Sally - Gordon/Molly/Emily/Thomas/Percy/Sally (from Sonic)/Diesel 10/Diesel
- Henry - D261/Henry/James/Donald/Douglas/Thomas/Diesel
- Dog - Splatter/Dodge/Thomas/Gremlin/Toby/Hank
- Captain John - Bulstrode/Diesel/Diesel 10