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- Thomas as Manny
- Emily as Kelly
- Percy as Pat (both staring with the letter P)
- Rosie as Squeeze
- Gordon as Turner
- Toby as Stretch
- Bertie as Felipe
- Stepney as Flicker
- James as Rusty
- Mavis as Dusty
- The Fat Controller as Mr Lopart
- Donald and Douglas as Tigs and Totts
- Skarloey, Sir Handel, and Peter Sam as Leffty, Lilly and Junior.
- Duncan as Zip
- Rusty as Spinner
- Duke as Pinzas
- Hiro as Sneeze
- Mille (from King of the Railway) as Beamer