Cast:[]
- Lady as Thomas
- Molly as Edward
- Gordon as Henry
- Henry as Gordon
- Daisy as James
- Mavis as Percy
- Flora as Toby
- Emily as Duck
- Annie as Donald
- Claribel as Douglas
- Rosie as Oliver
- Smudger as Diesel
- Pip (from RWS) as Bill
- Emma (from RWS) as Ben
- Harvey as BoCo
- James as Daisy
- Percy as Mavis
- Albert (from RWS) as Stepney
- Oliver as Emily
- Caroline as Bertie
- Hank as Salty
- BoCo as Harvey
- Max as Arry
- Monty as Bert
- Derek as Fergus
- Peter Sam as Skarloey
- Trevor as Rheneas
- Henry as Sir Handel
- Skarloey as Peter Sam
- Terence as Rusty
- Bulgy as Duncan
- Hiro as Duke
- Old Rusty (from TUGS) as Bertram
- Warrior (from TUGS) as Freddie
- Norman and Paxton as Mighty Mac
- Billy as Arthur
- Thomas as Lady
- Pinknose (A Fan Made Character) as Diesel 10
- Lorry 2 as Splatter
- Lorry 3 as Dodge
- Lady Hatt as Sir Topham Hatt
- Rusty as Terence
- Rheneas as Trevor
- Stafford as Toad
- Fergus as Derek
- Bulstrode as Bulgy
- Belle as Elizabeth
- The Spiteful Brakevan as George
- Hiro as Murdoch
- D261 as Spencer
- Bertie as Caroline
- Cranky as Himself
- Scruffey as Himself
- Mrs. Percival as Mr. Percival
- Jeremy as Harold
- Oliver as Rosie
- Diesel as Smudger
- Bulgy as Bulstrode
- Ten Cents (from TUGS) as Stanley
- Norman, Splatter and Dodge as The Horrid Lorries
- Spencer as D261
- Sunshine (from TUGS) as Whiff
- Billy Shoepack (from TUGS) as Scruff
- Arthur as Billy
- Hiro as Hank