Cast:[]
- Skarloey as Thomas
- Duck as Edward
- Flynn as Henry
- BoCo as Gordon
- Duncan as James
- Billy as Percy
- Oliver as Toby
- Edward as Duck
- Bill as Donald
- Ben as Douglas
- Toby as Oliver
- Bulgy as Diesel
- Donald as Bill
- Douglas as Ben
- Gordon as BoCo
- Madge as Daisy
- Rosie as Mavis
- Scruff as Stepney
- Lady as Emily
- Rheneas as Bertie
- Stafford as Salty
- Bertram as Harvey
- Lorry 1 as Arry
- Lorry 2 as Bert
- Derek as Fergus
- Thomas as Skarloey
- Bertie as Rheneas
- Mallard (from RWS) as Sir Handel
- Whiff as Peter Sam
- Arthur as Rusty
- James as Duncan
- Hiro as Duke
- Kevin as Freddie
- Harvey as Bertram
- Bash and Dash as Mighty Mac
- Rusty as Arthur
- Emily as Lady
- George as Diesel 10
- Zebedee (from TUGS) as Splatter
- Zak (from TUGS) as Dodge
- Mr. Percival as Sir Topham Hatt
- Jack as Terence
- Kelly as Trevor
- Alfie as Toad
- Fergus as Derek
- Diesel as Bulgy
- Caroline as Elizabeth
- Diesel 10 as George
- Ferdinand as Murdoch
- D261 as Spencer
- Elizabeth as Caroline
- Owen as Cranky
- Alfred the Loaned B12 as Scruffey
- Sir Topham Hatt as Mr. Percival
- Jeremy as Harold
- Mavis as Rosie
- Zorran (from TUGS) as Smudger
- The Spiteful Brakevan as Bulstrode
- Ten Cents (from TUGS) as Stanley
- Bulstrode as the Spiteful Brakevan
- Terence as Jack
- Toad as Alfie
- Grampus (from TUGS) as Oliver (Pack)
- Zip & Zug (from TUGS) as Max & Monty
- Trevor as Kelly
- Hank as Byron
- Butch as Ned
- Flora as Isobella
- Green Arrow (from RWS) as Nelson
- Top Hat (from TUGS) as Patrick
- Arry, Bert and Norman as the Horrid Lorries
- Spencer as D261
- Peter Sam as Whiff
- Stepney as Scruff
- Percy as Billy
- Belle as Molly
- Duke as Hiro
- Byron as Hank
- Isobella as Flora
- Henry as Flynn
- Molly as Belle
- Mighty as Bash
- Mac as Dash
- Murdoch as Ferdinand