Cast[]
- Zorran (from TUGS) as Thomas
- Diesel as Edward
- Diesel 10 as Henry
- Johnny Cuba (from TUGS) as Gordon
- Bulgy as James
- George as Percy
- Smudger as Toby
- Arry as Duck
- Zebedee & Zak (from TUGS) as Donald & Douglas
- Bert as Oliver
- Edward as Diesel
- Splatter & Dodge as Bill & Ben
- Norman as BoCo
- Belle as Daisy
- Elizabeth as Mavis
- Sidney as Stepney
- Carla (from Theodore Tugboat) as Emily
- Bluenose (from TUGS) as Bertie
- Fergus as Salty
- Merrick as Harvey
- Duck & Oliver as Arry & Bert
- Salty as Fergus
- Zug (from TUGS) as Skarloey
- Zip (from TUGS) as Rheneas
- Bert (from RWS) as Sir Handel
- Rex (from RWS) as Peter Sam
- Proteus as Rusty
- Oliver (from Theodore Tugboat) as Duncan
- Butch as Duke
- Murdoch as Freddie
- Max & Monty as Mighty Mac
- Spencer as Arthur
- Flora as Lady
- Henry as Diesel 10
- Bill & Ben as Splatter & Dodge
- PT Boomer as Sir Topham Hatt
- Toad as Terence
- Alfie as Trevor
- Terence as Toad
- D261 as Derek
- James as Bulgy
- Mavis as Elizabeth
- Percy as George
- Freddie as Murdoch
- Arthur as Spencer
- Madge as Caroline
- Rocky as Cranky
- Billy as Scruffey (Billy and Scruffey both have buck teeth)
- Toby as Smudger
- Bash, Dash & Ferdinand as The Horrid Lorries
- Derek as D261
- Scruffey as Billy
- Lorry 1 as Bash
- Lorry 2 as Dash
- Lorry 3 as Ferdinand
- Cranky as Rocky